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Trucks are not only vulnerable to running out of liquid fuels, they also depend on micro-chips i. But wait — that may be a good thing. The less dependent the electric power system is on computers, micro-controllers and processors, and SCADA , the more resilient, easy to repair, and less vulnerable to cyber attacks the power system will be. The electric grid is already complicated enough, with 9, generation plants, , miles of transmission lines, and dozens of squabbling entities running it.

The Smart Grid will dramatically increase the dependency of the electric grid on microprocessors, and turn the electric system into a giant computer that will monitor itself, optimize power delivery, remotely control and automate processes, and increase communications between control centers, transformers, switches, substations, homes, and businesses.

Smart Grid devices have the potential of making the electric grid less stable: Due to an increasing density of electromagnetic emitters radiated and conducted, intentional and unintentional , the new equipment must have adequate immunity to function consistently and reliably, be resilient to major disturbances, and coexist with other equipment.

Making the electric grid even more dependent on microprocessors than it already is will make the grid more difficult and expensive to fix, and overly-dependent on microprocessor production — the most vulnerable industry of all.

Chip fabrication can stop for weeks after a short electric power disturbance or outage, potentially ruining an entire hour batch of microprocessors and manufacturing equipment. High quality electricity must be available 24 hours a day, 7 days a week. Semiconductor chips are vulnerable to even tiny power disruptions because a single mistake anywhere in the dozens to hundreds of steps renders the product useless. Electric service interruption is one of the major causes of semiconductor fab losses Global.

It can take a week or more for a fabrication plant to start up again EPRI There can be losses of millions of dollars an hour when a chip fabrication plant shuts down Sheppard. Without microprocessors or electricity, infrastructure fails and civilization collapses. The electric power system was designed to serve analog electric loads—those without microprocessors—and is largely unable to consistently provide the level of digital quality power required by digital manufacturing assembly lines and information systems, and, soon, even our home appliances.

Achieving higher power quality places an additional burden on the power system. Any device with a microprocessor is vulnerable to the slightest disruption of electricity. Billions of microprocessors have been incorporated into industrial sensors, home appliances, and other devices. These digital devices are highly sensitive to even the slightest disruption an outage of a small fraction of a single cycle can disrupt performance , as well as to variations in power quality due to transients, harmonics, and voltage surges and sags.

The generation and demand for electricity must be balanced over large regions to ensure that voltage and frequency are maintained within narrow limits usually If not enough generation is available, the frequency will decrease to a value less than 60 Hz; when there is too much generation, the frequency will increase to above 60 Hz.

Concern over the impact of utility power disturbances is probably the greatest in the semiconductor wafer fabrication industry. Producing complex computer chips is an extremely delicate process that blends microelectronics with chemical and mechanical systems, requiring tolerances in microns. The process can take 30 to 50 days to complete and can be totally ruined in a blink of an eye Energy User News.

Power outages frequently cause damage to chips, which are fabricated on silicon wafers about the size of dinner plates that may take eight to 12 weeks to process. Wafers that are inside processing machines at the time of an outage are often ruined. In some cases, a shutdown of the air-purifying and conditioning system that keeps air in a chip factory free of dust also could contaminate chips. A problem at a switchboard at a transformer substation caused the power outage.

Chips that were already in the fabrication process when the outage hit were discarded, and ramping back up to the previous production level could take some time So-eui. A drop in voltage caused a. NAND flash chips are fabricated on silicon wafers about the size of dinner plates and can take between 8 to 12 weeks to process.

If the power goes out at any point in that time frame, the entire batch can be destroyed Clark. Due to the Fukushima nuclear power plant disaster, Japan had to institute rolling outages, which shut down chip manufacturing.

The fire that blazed for almost two hours on September 4th, damaged equipment used for making PC DRAM, which sent memory prices skyrocketing. Hynix said it would make every effort to ramp up its Waxi-based fab operations to return to normal DRAM production by this November, a prediction Piper Jaffray contested Mearian. A supply of fluctuation-free electricity is critical. Chip fabrication plants and server farms must balance the expense of building independent electricity resources with the cost of equipment failures and network crashes caused by unreliable power.

Backup systems are so expensive, that a survey of 48 companies revealed only 3 had backup power sources: United Dtates Department of Energy. Meeting the Critical Challenges of the 21st Century: Energy User News Vol 26 1. Safeguarding the Semiconductor Fabrication Facility. Emergency and Backup Power Sources: Preparing for Blackouts and Brownouts. Reducing Risk with Enterprise Energy Management: Rolling power outages make chip fabrication impossible.

Samsung chip lines fully working. Renesas to renew operations June 1. Home About Preservation of Knowledge. Chip Fab Plants need electricity 24 x 7. The electric grid needs chips. The Financial system needs both. Posted on July 3, by energyskeptic.

Please follow and like us: This entry was posted in Electric Grid , Electricity , Interdependencies , Microchip Fabrication stops and tagged cyber attack , electric grid , micro chip. One Response to Chip Fab Plants need electricity 24 x 7. July 8, at 4: Proudly powered by WordPress.

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Wafers that are inside processing machines at the time of an outage are often ruined. In some cases, a shutdown of the air-purifying and conditioning system that keeps air in a chip factory free of dust also could contaminate chips.

A problem at a switchboard at a transformer substation caused the power outage. Chips that were already in the fabrication process when the outage hit were discarded, and ramping back up to the previous production level could take some time So-eui. A drop in voltage caused a. NAND flash chips are fabricated on silicon wafers about the size of dinner plates and can take between 8 to 12 weeks to process.

If the power goes out at any point in that time frame, the entire batch can be destroyed Clark. Due to the Fukushima nuclear power plant disaster, Japan had to institute rolling outages, which shut down chip manufacturing.

The fire that blazed for almost two hours on September 4th, damaged equipment used for making PC DRAM, which sent memory prices skyrocketing. Hynix said it would make every effort to ramp up its Waxi-based fab operations to return to normal DRAM production by this November, a prediction Piper Jaffray contested Mearian. A supply of fluctuation-free electricity is critical. Chip fabrication plants and server farms must balance the expense of building independent electricity resources with the cost of equipment failures and network crashes caused by unreliable power.

Backup systems are so expensive, that a survey of 48 companies revealed only 3 had backup power sources: United Dtates Department of Energy. Meeting the Critical Challenges of the 21st Century: Energy User News Vol 26 1. Safeguarding the Semiconductor Fabrication Facility. Emergency and Backup Power Sources: Preparing for Blackouts and Brownouts. Reducing Risk with Enterprise Energy Management: Rolling power outages make chip fabrication impossible. Samsung chip lines fully working.

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